Poultry Processing Plant
In 1994, we started our poultry processing plant in Ipoh. Subsequently in 2005, it was relocated to our state-of-the-art export standard poultry processing plant in Sitiawan, Perak, known as HARUMi Poultry Processing Plant, in an area of 7.23 acres with a production capacity of 4,000 birds per hour and storage capacity of 1,000 metric tonnes.
HARUMi Food Processing, is divided into 5 main areas, consisting of:
Here we receive live chickens from the farm and hang them to go through the slaughter process. The chickens are calmed first before the slaughtering activity takes place which takes a minimum of 1 to 2 hours. Chickens will be bathed and cooled with fans for stress relief. QC will conduct an ante-mortem inspection to ensure that the chickens received are healthy.
The chickens will go through a calming process before the slaughtering takes place by Muslim slaughter men who are trained and certified by Perak State Islamic Religious Department. Thereafter, the chickens will be inspected by a Halal Checker to ensure that the chickens are slaughtered properly according to Islamic law.
After the completion of the slaughtering process, these chickens will go through the process of scalding (hot water bath) and defeathering process by the plucker machine.
All the internal organs will be removed from the chickens including intestines, liver, gizzard, feed crops and lungs.
Post-mortem inspection will be conducted to ensure the chickens are free from disease.
Thereafter, the chickens will go through the process of internal and external washing and subsequently the head and legs being removed.
The chickens will go through the process of chilling and microbes management in a chilled water bath (spin chiller) to achieve carcass core temperature of below 4˚C within 60 minutes.
For this process, an auto-weighing system is used to grade every chicken according to a predetermined set of different weights before being categorically separated into a 10-drop station.
This process entails the cutting and deboning of whole chicken into different parts, such as bone-In products (thigh, rib, keel, wing, drumstick, drumette, mid wing), boneless & skinless products (breast meat, leg meat, chicken chop) and portion control as per customers’ requirements.
All finished products will be packed, kept and stored under their respective temperature requirement such as chiller room for chilled products (0˚-4˚C) or frozen products will be sent for a blast-freezing process to achieve core temperature of below -18˚C and subsequently be stored in a -18˚C warehouse.
The products will be delivered to the end-customers under a temperature-controlled cold-chain environment to ensure that the product quality is protected and maintained.
Our chickens are processed according to strict Muslim regulations, from beginning of the process to the end, of which our products are certified by the Department of Islamic Development Malaysia (JAKIM) and the implementation of our entire operation system is certified by Ministry of Health Malaysia for meeting the requirements of Hazard Analysis Critical Control Point (HACCP).
Our chickens do not contain any hormone injection element for chicken growth. Our chickens grow naturally.
Strict quality control methods ensure only the best quality meat for our customers. Every process in our place is equipped with air-conditioning set at the appropriate temperature to maintain the quality of chicken freshness.
Hatched, harvested, and raised in Malaysia.
Imported corn, soya, essential vitamins, minerals, probiotics, and enzymes.
No antibiotic residue in our chicken meat.
Chickens are not confined in cages to improve well-being and reduce stress.
Halal Executives and the Muslim slaughtermen are involved in the Halal process and its integrity to maintain the Halal standard and produce Halal chickens for the consumers.
Slaughtering is one of the ways to kill animals and make the meat to be halal to be eaten. Slaughtering according to literature is Thayyib which means to make it nice. The second meaning is Tatmim which brings the meaning of perfection which is accomplishing what is recommended by the way of slaughtering. Slaughtering in terms of literature means cut or split to eliminate an animal’s life.
In terms of syara’ it means to eliminate animal’s life that is halal to be eaten by using sharp tool aside from nail, tooth, and bone to make the animal halal to be eaten by Muslim. However in Malaysia JABATAN KEMAJUAN ISLAM MALAYSIA (JAKIM) /JABATAN AGAMA ISLAM NEGERI JAIN/ MAJLIS AGAMA ISLAM NEGERI (MAIN) has set the slaughtering to be only done by using sharp knife.
Slaughterman also must be Muslim individual and Malaysian as well as owning the certification verified by JABATAN AGAMA ISLAM NEGERI (JAIN).
Slaughtering tools that are used must be sharp, can bleed, and make the animal’s blood flow. For instance, knife, machete and likewise. The tools also cannot be made from tooth, bone, or nails.
A valid slaughtering must sever the halqum (respiratory tract) and mari’ (food and drink tract) and sever the jugular vein and carotid arteries. The law of severing the halqum and mari’ is wajib (obligatory) while severing the jugular vein and carotid arteries are recommended.
In Mazhab Syafi’e it is only obligatory to sever two types of vein which are halqum and mari’ only.
However it is recommended to sever two blood veins (tract) that are located in the left and right neck of the slaughtered animal to hasten the death.
The figures show the location of the halqum (respiratory tract) and mari’ (food tract) of slaughtered animals. In the cross section of the neck of slaughtered animals, it can obviously be seen both the food and respiratory tracts, at the center of the neck. The pink coloured areas are the tracts that carry blood from heart to brain.
Throughout our entire processing system, we use Quality Assurance System to ensure the safety and quality of our products.
We’ve also adopted the Halal in our manufacturing. All of our products are certified HALAL by JAKIM and are in strict compliance with the Malaysian HALAL Standard MS 1500:2009.
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